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Downwinders At Risk
PO Box 763844
Dallas, TX 75376

Phone (972) 230-3185

Email:  Click Here

www.DownwindersAtRisk.org

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TXI is Now More than Just an Air Polluter,
It's a Target

     Whether you feel "everything changed" after September 11th or not, one thing that should have changed for DFW residents is the perception that TXI's waste-burning cement plant in Midlothian is only a problem because of its air pollution.

     With almost a million gallons worth of storage tanks holding up to 700 different hazardous and toxic substances, TXI has also become the region's largest potential chemical weapon.

    Only a short distance upwind of populous southern Dallas and Tarrant County suburbs and within sight from Downtown Big D, TXI poses a new threat to tens of thousands of local residents.

    TXI has burned toxics for  "fuel" in its obsolete 40 year-old industrial cement kilns since 1987. Chemical plants, refineries and other facilities send their hazardous waste to TXI  because it's cheaper than burning it in better regulated hazardous waste incinerators. There are approximately 16 of these waste-burning cement plants across the country, out of a total of 120 cement     plants in the U.S. TXI is the only one burning waste in Texas.

      So that it would always have a ready   supply of waste to burn, TXI built its own 863,120 gallon tank farm on-site in Midlothian. On any given day, these tanks hold poisons that could cause illness or death to whoever breathed them in the event of a catastrophic release.

    However, unlike most other toxic chemical facilities, TXI's threat of disaster is completely unnecessary. TXI could return to burning natural gas or coal in its kilns and still manufacture cement. But then it wouldn't be able to make a tidy profit on disposal fees moonlighting as a waste incinerator.

    Since 1996, large chemical facilities have been required to file studies of what would happen if the most toxic material they handled escaped and headed toward the most people in the quickest way. You might have read where the EPA pulled previously public information about these studies of chemical threats off  the shelves after September for fear of it winding up in the wrong hands. However, EPA's action to suppress that kind of risk assessment didn't affect TXI.  TXI never filed one.   

     The story of TXI's undone emergency management paperwork starts back in 1990, when Congress sought to build on the successes of the Toxic Release Inventory program that required disclosure of toxins released into the environment by industry.

      That year, legislation amended the Clean Air Act to give EPA oversight of risk management planning at facilities that handle extremely hazardous chemicals, including submitting annual Risk Management Plans to EPA .

     If certain "threshold levels" for approximately 80 chemicals are exceeded, Risk Management Plans are required. These threshold levels range from 500 to 20,000 pounds. Information on the potential effects of an accidental release, including so-called worst-case scenario are supposed to be included.

     But as with any other legislation, there are loopholes. The largest one exempts a facility from submitting Emergency Plans if a regulated chemical is under one percent by weight in a mixture with other chemicals.

     Of course, TXI and other waste-burning cement plants mix all their incoming wastes together into a kind of toxic soup inside their own huge tanks. The specifics of the mix vary day-to-day but are never supposed to go outside certain permitted parameters. Who makes sure? TXI.

      In addition, if, like TXI, the plant has more than one tank, and they add up to almost a million gallons of storage, 1% by weight equals over 16,000 gallons. Not an insignificant amount.

      To make things even more complicated, there's an exception to the exception that states this loophole doesn't apply to three different kinds of Toluene - chemicals TXI lists as among those they receive for burning at Midlothian.

      Besides these Toluenes, TXI also deals in at least 17 more of the 80 chemicals that  trigger Emergency Management Plans, including Acrolein, Allyl alcohol, Arsine, Carbon disulfide, Chloroform, Chloromethyl, Cyanogen, Ethyleneoxide, Formaldehyde, Furan, Hydrazine, Hydrogen fluoride, Hydrofluoric acid, Hydrogen sulfide, Methyl chlorine, Nitric Acid, Phosgene and Piperidine.

      If past experience is any indicator, a catastrophic explosion and fire at TXI's tank farm could endanger large portions of the Metroplex. In 1995, a used tire facility literally across the street from TXI caught fire and burned for days. The smoke blotted out the sun in Dallas skyscrapers and could be seen all across the I-20 corridor. Is there any doubt that the smoke from a 860,000 gallons of burning liquefied hazardous and toxic waste at TXI could also waft into heavily populated areas of DFW given predominately southern winds?

      In 1985, EPA’s own Science Advisory Board stated that,  “Catastrophic accidents, especially near incineration sites where large quantities of liquid hazardous wastes are stored and burned, require the ability to mount rapid emergency responses...Typically, an emergency plan will need to consider the probability of chemical spills, fires and explosions, and atmospheric dispersion and exposures of chemicals, and incidences of poisonings and injuries These plans should also include the development of population evacuation procedures.”

      So does TXI have to submit a Risk Management Plan or not? Local EPA officials have expressed the casual opinion that the mixture loophole allows TXI and other waste-burning cement plants to opt out of the requirement. But not all the waste-burning cement plants seem to think so.

      Before 9-11, a quick search of the EPA's own web site found at least three waste-burning cement and aggregate plants that had filed Risk Management Plans - albeit sunny ones.

      Continental in Hannibal, Missouri, Keystone in Bath, Pennsylvania and Carolina Solite in Norwood North Carolina (which has since stopped burning waste) all stated they did indeed store "regulated substances that could potentially (although unlikely) be present in the regulated process above the applicable threshold quantity" and "the potential to exceed these threshold quantities does exist."

      However, none of these plant's worst case scenarios included a terrorist attack on the facilities and simultaneous release of all on-site toxins.

     So why did only three out of 16 waste-burning cement /aggregate plants file emergency plans and why isn't TXI one of those plants? You'd think in a post-attack world, somebody in government might want to know. As with so many aspects of waste-burning in cement plants, it will only be public pressure that brings these shortcomings to light. TXI and the EPA would seem to prefer we all remain in the dark.